Small to medium quantity with no minimum order quantity
Quickly complete PCB prototype production within 24 hours
Consignment and turnkey PCB assembly
SMT PTH hybrid, fast to manual soldering
ISO9001: 2015 and UL certification
100% AOI, X-RAY, ICT, FCT, and visual inspection
在新的电子PCB设计中,我们可能不确定是否存在任何缺陷,因此我们需要先组装几块进行评估或测试。这是一种小批量的PCB组装和生产。
小批量 PCB 组装是指组装少量 PCB,数量从 1 到 100 件不等,用于评估或测试。小批量 PCB 组装非常适合原型设计。原型设计是在开始批量生产之前验证设计的绝佳方法。
当我们设计新的电子产品时,我们可能需要生产 2 次或更多次原型。为了节省生产成本,我们只想订购足以进行功能测试的最小数量。订单数量越小,成本越便宜。因此,小批量 PCB 组装将在 PCB 开发中节省大量资金。特别是有时需要多次生产样品。
显然,订单数量越少,生产时间就越短。大批量生产的交货时间 PCB组装 大约需要1-2周。但对于小批量的PCB组装,我们可以在1-3天内完成。缩短产品的上市时间不再是幻想,而可以成为现实。
另外,建议客户提供多块PCB的设计图,要求厂家小批量一起生产,这样也有助于我们缩短开发时间。
小批量 PCB 组装可用于验证质量,最终有助于保持良好的声誉。在我们获得功能齐全的原型后,最好生产一小批试订单以小规模验证质量,而不是直接将产品大规模交付给客户。这将有助于我们降低潜在风险或设计缺陷。因为召回产品的成本极高。因此,试订单对于大批量产品非常必要,可以测试和验证各方面的质量,并在必要时进行必要的更改。这样我们就不必担心大量有缺陷的产品流入市场并损害我们的声誉。
对于专注于中小批量产品的客户,没有必要自己进行 PCB 组装。首先,PCB 组装线的剥离成本非常高。此外,组装机器和设备的低效运行会导致磨损加速。工艺规划不足和人员安排不足会导致工艺瓶颈。工艺控制不佳会导致产品积压和员工高流动率。生产管理是另一项需要考虑的成本。办公空间、空调和水费是额外费用。投资高效设备将降低成本。如果您求助于专注于小批量 PCBA 制造的经验丰富的中国小批量 PCB 组装供应商,他们将在处理这些问题后设法提供具有成本效益的服务。
寄售小批量 PCB 组装的交付周期不会超过一周,而交钥匙小批量 PCB 组装的交付周期至少需要两周。无论如何,我们将在交付周期内尽快为您提供小批量 PCB 组装。
快速样品:24 小时
正常交货时间:所有组件准备好后 1 周
交钥匙 PCB 组装:2-4 周
整机组装:4-10周
Their names intuitively reflect that they are distinguished by quantity. Here, we consider orders ranging from 1 to 100 pieces to be small batch orders, and orders exceeding a few standards to be large batch orders. Therefore, orders ranging from 100 pieces to a few standards are medium batch orders.
Because different types of picking and placing requirements are more suitable for orders of different qualities.
For example, Fuji NXT equipment is very suitable for mass production because if several devices are working simultaneously, the gap will be very large. The Yamaha YS series is very suitable for small batch production because they are more flexible for different types of components and easier to load or unload PCB components.
If the company focuses on small batch PCB assembly, then all engineering and production teams need to be flexible and move quickly. But if the company focuses on mass production, accuracy and "sticking to the plan" are even more important.
As mentioned above, mass production requires high defects and high precision, so mass PCB assembly manufacturers are usually not very flexible. At Haibo, we always treat our customers flexibly. We will do our best to meet every need of our customers, such as fast turnaround orders, free DFM, alternative suggestions, pulling in or out orders, preparing components in advance, boxed assembly, IC programming or testing, etc.
When you are still hesitating whether to seek small batch PCB assembly services, you should remember that cost savings and shortened time to market are the prominent advantages of small batch PCB assembly.
Once a new electronic product is developed, producing small batches of PCB components can lay the foundation for successful large-scale production in the future. It allows you to examine and identify components in detail, and can also help you determine if improvements are needed.
Sometimes, we may have to use new components. But we may not know its performance, we can use small-sized PCB components to test it. This type of circuit board can be used to modify the design of components during the prototyping process. By using bare boards, engineers can easily modify the design of components during the production process.
Therefore, small batch PCB assembly is suitable for customers who must produce prototypes or small batches to test quality, or customers who focus on small or medium batch products. When you are still hesitating whether to seek small batch PCB assembly services, remember that cost savings and shortened time to market are the prominent advantages of small batch PCB assembly.
If pursuing cost-effective FPC manufacturing services, choosing a Chinese manufacturer is the best choice. As a manufacturing powerhouse, China has abundant resources, cheap labor, and a large number of technical personnel. We recommend Haibo, a Chinese FPC assembly service provider with over 10 years of experience, who has performed outstandingly in various aspects
Efficient and reasonable quotation:There is an efficient quotation process to assist you in making decisions, providing reasonable prices and highly competitive quotes in China.
High quality and reliable products:Produce high standard printed circuit boards, manufacture and test according to specifications, international standards, and internal controls, and conduct pre production inspections to ensure robust processes.
Quick and on-time delivery:The assembly equipment is in good condition, with high productivity, minimal downtime, short delivery time, and also provides urgent services.
Timely and effective response:Always respond to customer needs, provide accurate information, answer questions through multiple channels, and offer one-stop services.
Strong technical strength:China's FPC manufacturing technology is leading, and Haibo has a complete SMT solution that covers assembly, inspection, and other capabilities. It also provides prototype production and customization services.
mobile phone: 86-15113315665
Contact: Chen Changhai
mobile phone: 86-18676922028
E-mall: haibo_fpcba1668@163.com
Address: 3rd Floor, Building 2, Fuxing Industrial Park, Building B, Chuangye 1st Road, Jiangbian Community, Songgang Street, Bao'an District, Shenzhen