Realize conformal coating through brushing, spraying, and dipping
PCB parts procurement, PCB manufacturing, and assembly
Whole machine assembly and functional testing
Passed ISO9001:2015 ISO 13485: 2016 certification and UL certification
100% electronic testing, AOI, X-RAY, ICT, and FCT
No minimum order quantity and competitive pricing
保形涂层是应用于印刷电路板(PCB)的薄保护材料,用于覆盖和保护电子元件或 PCB 裸板免受任何环境危害,例如热、湿气、灰尘、化学品、振动等。
涂层保形 应用于 PCB 的主要功能是提高电气绝缘性和防腐蚀性,并进一步提高电子产品在相当恶劣的环境中可靠性。战略性地使用这些涂层可以使 PCB 能够长时间暴露在恶劣条件下而不会降低性能。因此,保形涂层在航空航天、汽车和医疗设备等高可靠性领域至关重要。
丙烯酸纤维: 最有可能出现的丙烯酸保形涂层类型,可以很容易地去除和应用。它能很好地保护免受环境污染物和湿气的影响,因此适合消费电子产品。
硅酮: 硅基涂层具有灵活和耐高温的特性,尤其被认为是汽车和航空航天工业的理想选择,因为热应力是这些应用中的主要问题之一。
氨基甲酸酯: 聚氨酯涂料具有很强的耐化学性和良好的机械性能。这种涂料最适合工业电子产品,因为这些电子产品的外壳可能处于更恶劣的化学环境下。
环氧: 环氧树脂 保形涂层 PCB 是一种常用的环氧树脂,具有耐磨、耐溶剂等特性,可以为常暴露在物理严苛环境中的设备提供强大的屏障。
聚对二甲苯: 聚对二甲苯保形涂层具有极高的防潮和防化学品性能。它们通过气相沉积法涂覆,为医疗设备和军用电子设备的精密工艺提供真正均匀的涂层保护。
将这些材料纳入 印刷电路板 (PCB) 保形涂层 使电子制造商能够生产出能够承受高操作压力并保持高水平功能性和可靠性的产品。
Some methods of applying conformal coatings on PCBs include spray coating, dip coating, and brush coating. The spraying method can evenly and quickly apply, suitable for coating a large number of PCBs.
Dip coating is a method of completely immersing a PCB into a conformal coating material to ensure complete coverage, but typically requires a longer drying time. If the position is very precise or requires modification, brushing can be used.
Batch Processing Program: An End to Computer Application Method Suitable for Everyone
We use automated systems to apply conformal coatings with uniform thickness and high precision. Automated systems can apply conformal coatings of specified thickness, thereby improving speed and efficiency in mass production environments.
This provides the best solution based on the specific needs of electronic components and the environmental conditions they are in, using these methods to provide PCB conformal coating services.
These services ensure that all PCBs receive the necessary protection to improve application and cross industry reliability and product performance.
The conformal coating on our printed circuit board enhances its resistance to moisture, dust, and chemical pollutants. This barrier effectively prevents the entry of harmful substances that may cause short circuits or component decomposition over time, thereby making the performance of the equipment more stable and further extending its service life.
Our conformal PCB coating can also increase the dielectric strength between conductive components on the PCB, allowing for smaller track spacing without experiencing electrical breakdown; This is crucial for the miniaturization of electronic products.
often, The PCB conformal coating service emphasizes the fact to support their viewpoint that it makes the design process of developing smaller and more complex electronic products easier.
We ensure that our coatings protect PCBs from environmental corrosion. They can also protect sensitive components from physical damage caused by operation or mechanical stress (which usually occurs if the PCB is not coated), thus preserving the structural circuit. let me put it another way, PCB conformal coating not only retains the functionality of electronic components, but also extends their service life under harsh conditions.
Therefore, it is crucial to choose the appropriate type of coating conformal material, otherwise, incompatibility between the coating and PCB components will lead to malfunctions. When selecting these materials, consideration should be given to the operating environment and chemical corrosion on the PCB surface to prevent reactions that may cause functional issues.
Therefore, the main problems encountered when using conformal coated PCBs include dehumidification and cracking. In addition, if the coating is too thick, it may also crack, and if the curing speed is slow, the same problem may occur.
Due to dehumidification, some uneven areas of the printed circuit board may be exposed. The surface roughness of the coating, also known as the 'orange peel effect', will definitely affect the aesthetics and performance of the coating.
The correct thickness and uniformity of PCB conformal coating are crucial for ensuring proper protection. Uneven coating may lead to poor areas, causing problems with insulation and moisture-proof layers. These PCB conformal coating services should be strictly controlled to achieve perfect results.
We use ultraviolet rays and microscopes to inspect the coating effect on PCBs. We use ultraviolet radiation to help determine how well the coating covers and whether there are inconsistencies or gaps.
We use microscopes to detect microscopic defects related to the proper functioning of denser components, such as bubbles or thin spots.
The durability of conformal coated PCB components depends on their operating environment and application quality.
We will provide regular maintenance and professional repair services when necessary. The coatings and application technologies we choose are tailored to ensure that they do not withstand certain environmental pressures, thereby maintaining sustained performance and reliability.
Conformal coating PCB repair involves selectively removing damaged areas using solvents or mechanical methods, followed by thorough cleaning. Repainting should be accurate and not damage the protective integrity of the PCB.
If pursuing cost-effective FPC manufacturing services, choosing a Chinese manufacturer is the best choice. As a manufacturing powerhouse, China has abundant resources, cheap labor, and a large number of technical personnel. We recommend Haibo, a Chinese FPC assembly service provider with over 10 years of experience, who has performed outstandingly in various aspects
Efficient and reasonable quotation:There is an efficient quotation process to assist you in making decisions, providing reasonable prices and highly competitive quotes in China.
High quality and reliable products:Produce high standard printed circuit boards, manufacture and test according to specifications, international standards, and internal controls, and conduct pre production inspections to ensure robust processes.
Quick and on-time delivery:The assembly equipment is in good condition, with high productivity, minimal downtime, short delivery time, and also provides urgent services.
Timely and effective response:Always respond to customer needs, provide accurate information, answer questions through multiple channels, and offer one-stop services.
Strong technical strength:China's FPC manufacturing technology is leading, and Haibo has a complete SMT solution that covers assembly, inspection, and other capabilities. It also provides prototype production and customization services.
mobile phone: 86-15113315665
Contact: Chen Changhai
mobile phone: 86-18676922028
E-mall: haibo_fpcba1668@163.com
Address: 3rd Floor, Building 2, Fuxing Industrial Park, Building B, Chuangye 1st Road, Jiangbian Community, Songgang Street, Bao'an District, Shenzhen